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How We’re Improving Our Global Product Development

By Bob Lutz
GM Vice Chairman

Despite the current turmoil in the auto industry, I want you all to know that our long-term commitment to building exciting cars and trucks with high quality and dependability has not changed and will not.

As I told the Automotive Press Association today, our product lineup is getting stronger and stronger, and this is just the very beginning of our newly reorganized global product development program. Here’s how we’re doing things differently:

First, we now have people in place with global responsibility for design, engineering, manufacturing and product planning, and, starting January 1, we will have one single global design and engineering budget. That has never happened before at GM and, believe me, that was a big hindrance to previous efforts to produce component sets, architectures or products that are global in scale. No longer will one region be forced to turn down a program because it doesn’t have the budget to pay for it. One budget allows much greater flexibility in the application of product programs in all our various regions.

What’s more, it applies to not only to our material resources, but also to our human resources. Let’s say, hypothetically speaking, one of our regions for whatever reason has to lay off 50 engineers because it doesn’t have enough work for them or it can no longer afford them. At the same time, maybe another region is in need of 50 engineers. Under one global budget, we’d keep the engineers we already have, no matter where they are, and through the magic of information technology we can bring the work to them, wherever they may be.

Second, by coordinating product development work around the world, we’ll realize the economies of scale that a company the size of GM should. Our 12 engineering centers will be knitted more closely with one another and with our 11 design centers, all working together in lockstep, sharing their knowledge and resources in real time. This type of structure puts us more in line with the way successful automakers should be set up today.


In short, we expect a faster global portfolio turnover with less cost, allowing us to maximize profit on a global basis. We expect a reduction in our architecture count over time of 50% as we introduce more converged architectures replacing the regional architectures we have today.

For example, as we develop our new global mid-size architecture, which will replace such vehicles as the Opel Vectra, Chevy Malibu, Pontiac G6 and Saab 9-3, we’ll realize significant savings as a result of this new system. We’ll move from three closely related regional architectures to one global architecture serving nine different models in all four of our regions. We expect a 40% reduction in our prototype builds, a 20% reduction in material costs as a result of the common components, and 25% reductions in both engineering costs and overall investment. That one program alone could save us more than $1 billion over the course of its lifecycle. And ultimately that’s how success will be measured… how much we save, and how much we earn.

The third component to our new system is the fact that we’re putting in place global development centers for all our architectures in regions that have expertise for certain vehicles, and they will shepherd the architectures from cradle to grave. For example, North America will take responsibility for trucks and utilities and derivatives, Europe for midsize cars and Asia for small cars, sub-compacts and the like.

As we evolve, and implement this system fully, we will continue introducing brand new cars and trucks at a rapid clip. We have great stuff in the near-term pipeline – and even more to come.

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