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UPDATED: Engineering the Chevy Volt for Maximum Efficiency

By Andrew Farah
Chevy Volt Vehicle Chief Engineer

I’m sure that many of you have seen today’s news from GM, and have questions about the job cuts we announced today. I don’t want to pretend that it didn’t happen or not acknowledge the elephant in the room. But at the end of the day, GM’s future success rests first and foremost with our vehicles — like the Volt, which I work on — and that’s what I’m here to talk with you about today.

I read the newspapers and blogs frequently, and as many in the media have reported, the auto industry is “all charged up” about electric vehicles – fuel cells, hybrids, plug-in hybrids, battery electric vehicles and especially, extended range electric vehicles like the Chevrolet Volt. It’s easy to understand why – electric vehicles represent a tremendous opportunity to free our industry from its petroleum dependency and improve the environment.

But just like when I worked on the EV1, the success of the EV movement boils down to advanced batteries, and our ability as engineers to maximize the value of the battery packs and the vehicle’s efficiency for the customer.

At GM, our team is engineering the Volt to maximize its electric range. Every system and component on the Volt is being scrutinized so we can offer the most efficient vehicle possible.

One way to achieve these efficiencies is through innovation and great partnerships with our suppliers.

When the Volt debuts next year, it will include energy-saving Goodyear Assurance Fuel Max tires and the Energy Efficient Series sound system by Bose. Both components will play a role in helping the Volt achieve the maximum electric-only range. Be sure to look at the bottom it this post for videos we took at the Chicago Auto Show about both of these partnerships.

Let’s talk about Goodyear’s Fuel Max tires, internal tests have shown the low rolling resistance Goodyear tires will get about one more mile of electric-only range under certain driving conditions when compared to other tires of similar performance. A special energy-saving tread compound helps reduce energy loss, so less effort is required to keep the tires rolling.

And Bose’s Energy Efficient sound system is 30 percent smaller, 40 percent lighter, and uses 50 percent less energy than conventional Bose sound systems, which basically translates into us removing about 50 lbs. of mass from the Volt.

The smaller, lighter amps will use less energy and will generate less heat. These new speakers deliver the acoustical output of heavier speakers, and thanks to their innovation, consumers will hear concert hall volume using half the energy typically required.

All of our vehicle engineering, from aerodynamics to the vehicle’s internal design, is aimed at ensuring the Volt gets up to 40 miles of electric driving range. When it comes to fuel efficiency, every little bit counts. In this case, I believe the whole is definitely greater than sum of all its parts.

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